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API 5L X42 X46 X52 X56 X60 LSAW SSAW Carbon Steel pipe Anti-Corrosion 3LPE seamless pipeline for Oil Gas Pipe

3LPE (Three Layer Polyethylene) anti-corrosion pipe is a highly effective piping solution. It is composed of three layers, including an inner layer of high-quality steel for strength, a middle adhesive layer to ensure strong bonding, and an outer layer of polyethylene for excellent corrosion resistance. This type of pipe is widely used in various industries such as oil and gas, water supply, and construction. It can withstand harsh environments and is designed to provide long-term durability and reliability. The 3LPE coating provides a barrier against corrosion, protecting the pipe from the damaging effects of moisture, chemicals, and other elements. 

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    Size Tolerance ±1%
    Type 3LPE ANTI-CORROSSION PIPE
    OD 200-3600mm
    Technology Hot roll, cold roll, cold drawn, ect.
    Material 10#-45#,16Mn,A53-A369,Q195-Q345,ST35-ST52 Grade A,Grade B, Grade C,ect.
    Standards API 5L, ASTM A53-2007, ASTM A671-2006,ASTM A252-1998, ASTM A450-1996, ASME B36.10M-2004, ASTM A523-1996, BS 1387, BS EN10296,BS 6323,BS 6363, BS EN10219, GB/T 3091-2001, GB/T13793-1992, GB/T9711
    Processing Service Welding, Punching, Cutting, Bending, Decoiling
    Epoxy Resin Thickness 100-500um
    Packing Plywood case,Wooden box
    Shape Round Pipe Tube

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    Introduction

    3LPE (Three - Layer Polyethylene) anti - corrosion pipe is a kind of high - performance anti - corrosion pipeline widely used in the field of oil and gas transportation, water supply and drainage, and chemical engineering. It is designed to provide excellent protection against corrosion, ensuring the durability and reliability of the pipeline system.

    Structure and Composition

    • The First Layer: The innermost layer is the epoxy powder coating. This layer provides excellent adhesion to the steel substrate and acts as a primer. The epoxy powder has good chemical resistance and can prevent the pipe from being corroded by substances such as acids and alkalis that may come into contact with the inner surface of the pipe. For example, in an oil - transporting pipeline, it can resist the corrosive components in the crude oil.
    • The Second Layer: The middle layer is the adhesive. It serves to bond the inner epoxy powder layer and the outer polyethylene layer firmly. The adhesive layer has excellent bonding performance, ensuring that the three - layer structure is integrated and can withstand external forces and different environmental conditions without delamination.
    • The Third Layer: The outermost layer is polyethylene. Polyethylene has good anti - corrosion, anti - abrasion, and anti - impact properties. It can protect the pipe from external corrosive factors such as soil, water, and air. In a buried pipeline system, it effectively isolates the steel pipe from the corrosive soil environment, significantly reducing the corrosion rate.

    Advantages

    3.1 Superior Anti - Corrosion Performance

     

    • The 3 - layer structure provides comprehensive protection against different types of corrosion, including electrochemical corrosion and chemical corrosion. In a harsh chemical plant environment, the 3LPE - coated pipe can maintain its integrity and functionality for a long time, reducing the need for frequent maintenance and replacement.
    • Compared with traditional anti - corrosion methods, such as single - layer coatings or galvanizing, 3LPE anti - corrosion pipes have a much longer service life. For example, in an underground water supply pipeline project, the service life of a 3LPE - coated pipe can be more than 30 - 50 years, while a single - layer - coated pipe may only last 10 - 15 years.

    3.2 Good Mechanical Properties

     

    • The polyethylene outer layer gives the pipe good flexibility and impact resistance. This enables the pipe to withstand external mechanical stresses such as soil settlement, vibration, and accidental impacts during transportation and installation. In seismic - prone areas, 3LPE anti - corrosion pipes can better adapt to ground movement and reduce the risk of pipeline rupture.
    • The strength of the steel substrate combined with the protective coating layers ensures that the pipe can withstand high - pressure conditions. It is suitable for applications with high - pressure fluid transportation, such as in long - distance natural gas pipelines.

    3.3 Easy Installation

     

    • 3LPE anti - corrosion pipes are relatively lightweight compared to pipes with other heavy anti - corrosion coatings. This makes them easier to handle and install, reducing installation time and labor costs. For example, during pipeline laying in a mountainous area, the lighter weight of 3LPE pipes simplifies the transportation process and installation operations on difficult terrains.
    • The smooth outer surface of the polyethylene layer also reduces the friction during installation, facilitating the insertion and connection of pipes.

    Application Areas

    4.1 Oil and Gas Industry


    • In oil and gas pipelines, 3LPE anti - corrosion pipes play a crucial role in transporting crude oil, natural gas, and refined petroleum products. They can withstand the corrosive substances in the oil and gas, as well as the complex underground and above - ground environments, ensuring the safe and efficient transportation of energy resources. For long - distance cross - country pipelines, the reliability of 3LPE pipes is essential to maintain the continuous supply of energy.

    4.2 Water Supply and Drainage


    • For urban water supply systems, 3LPE - coated pipes are used to transport clean water from water sources to users. Their anti - corrosion properties prevent the water from being contaminated by rust and other impurities released from the pipe. In drainage systems, they can resist the corrosion caused by sewage and various chemicals in the wastewater, ensuring the long - term stability of the drainage function.

    4.3 Chemical Engineering


    • In chemical plants, where there are a wide variety of corrosive chemicals, 3LPE anti - corrosion pipes are used to transport acids, alkalis, solvents, and other chemical substances. The excellent chemical resistance of the pipe's coating layers can prevent the pipe from being damaged by chemical reactions, ensuring the safety of the production process and the quality of the transported chemicals.

    5. Production Process


    • The production of 3LPE anti - corrosion pipes generally involves several key steps. First, the steel pipe is pre - treated to ensure a clean and rough surface, which is beneficial for the adhesion of the epoxy powder. Then, the epoxy powder coating is applied through electrostatic spraying. The adhesive layer is usually applied using a co - extrusion process, and finally, the polyethylene outer layer is extruded onto the adhesive layer to form a complete three - layer structure. Quality control during the production process is of utmost importance, including strict inspection of the coating thickness, adhesion strength, and surface quality to ensure that each pipe meets the required standards.

    6. Quality Standards and Testing


    • 3LPE anti - corrosion pipes need to comply with a series of international and domestic quality standards. These standards cover various aspects such as the material properties of the coating layers, the adhesion strength between layers, and the overall performance of the pipe. Common testing methods include visual inspection, thickness measurement of the coating layers, adhesion testing (such as the pull - off test), and corrosion resistance testing (such as salt - spray testing and immersion testing in corrosive solutions). Through these strict quality control and testing procedures, the quality and performance of 3LPE anti - corrosion pipes can be effectively guaranteed.

    7. Maintenance and Precautions


    • Although 3LPE anti - corrosion pipes have excellent anti - corrosion performance, proper maintenance is still necessary. Regular inspections should be carried out to check for any signs of damage to the coating, such as scratches, peeling, or local corrosion. In case of minor damage, timely repair measures can be taken, such as using special anti - corrosion repair coatings.
    • During installation and operation, it is important to avoid sharp objects coming into contact with the pipe surface to prevent damage to the coating. In addition, the pipeline should be installed according to the correct installation procedures and operating conditions to ensure its normal operation and long - term performance.